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Example D4 - Process Temperature Control - Mechanical Relays
Extremely versatile, the TCM18 can be configured with RM-6 mechanical relay out-
put options. This option is often selected in high heat output tracing applications
where either high current or high voltage switching is required. One such tracing ap-
plication might be the temperature maintenance of a long sulfur transfer line. Typical
tracing design requirements are listed as follows:
Heater Cable Mineral Insulated Series Cable
Voltage Switched: 277 Vac
Current Switched: 49A
Sulfur Maintain Temperature: 282
◦
F (139
◦
C)
Sulfur Freeze Point: 260
◦
F (127
◦
C)
Sulfur Congeal Point: 320
◦
F (160
◦
C)
The TCM18 control module with pipe sensing RTD’s could be typically as shown
below:
Control Parameter Setting
Controller Configuration Single RTD Pipe Sensor
Control Method On/Off
Maintain Temperature 282
◦
F (139
◦
C)
Control Band 9
◦
F (5
◦
C)
High Alarm Temperature 300
◦
F (149
◦
C)
Low Alarm Temperature 260
◦
F (127
◦
C)
Having set in these values as well as the appropriate other limit/control values, the
following typical control can be achieved.
85 PN 50316_0514
- TraceNet™ TC 1
- Series Control System 1
- Maintenance Guide 2
- Contents 3
- 1 Introduction 5
- PN 50316_0514 2 6
- 2 Specifications 7
- 5 PN 50316_0514 9
- 3 Module Connections 11
- PN 50316_0514 8 12
- The RTB6 Module Connections 13
- The PM6 Connections 14
- The RM6 Connections 15
- 4 Field and Panel Wiring 16
- 13 PN 50316_0514 17
- Figure 6: RTD Sensor Location 17
- TraceNet Panel Wiring 18
- Serial Communication Wiring 18
- PN 50316_0514 19
- 5 Monitoring Heat 20
- 17 PN 50316_0514 21
- PN 50316_0514 18 22
- 19 PN 50316_0514 23
- PN 50316_0514 20 24
- 21 PN 50316_0514 25
- 6 Accessing Heat Tracing 26
- Figure 12: TCM18 LCD Response 27
- 23 PN 50316_0514 27
- PN 50316_0514 24 28
- 25 PN 50316_0514 29
- (1, 2, 3, 4, 5) 30
- PN 50316_0514 26 30
- 7 Programming the 31
- PROGRAM MODE ENABLED 32
- SELECT FUNCTION KEY 32
- Press the MAINTAIN TEMP key 32
- Figure 15: MAINTAIN TEMP Key 33
- 29 PN 50316_0514 33
- Figure 17: Programming Keys 34
- Figure 19: The ENTER Key 35
- 31 PN 50316_0514 35
- Figure 21: The PROG Key 36
- 33 PN 50316_0514 37
- PN 50316_0514 34 38
- 35 PN 50316_0514 39
- PN 50316_0514 36 40
- 37 PN 50316_0514 41
- PN 50316_0514 38 42
- 39 PN 50316_0514 43
- PN 50316_0514 40 44
- 41 PN 50316_0514 45
- PN 50316_0514 42 46
- 43 PN 50316_0514 47
- PN 50316_0514 44 48
- 45 PN 50316_0514 49
- 8 Heat Trace Control and 50
- 47 PN 50316_0514 51
- 9 The TCM18 in 52
- Figure 24: Heater Setup 53
- 49 PN 50316_0514 53
- Figure 25: Select RTD Setup 54
- 10 The TCM18 in 55
- PN 50316_0514 52 56
- 11 The TCM18 Data 57
- 12 System Start-Up 58
- 13 Maintenance 59
- PN 50316_0514 56 60
- 57 PN 50316_0514 61
- Wiring and Connections Survey 62
- 59 PN 50316_0514 63
- 14 Notes 64
- 61 PN 50316_0514 65
- 15 More Information 66
- Appendix A 67
- Trouble Shooting Tips 67
- PN 50316_0514 64 68
- Low Temperature Reading/Alarm 69
- PN 50316_0514 66 70
- 67 PN 50316_0514 71
- RTD Sensor Alarm 72
- Communications Alarm 72
- Circuit Fault Alarm 73
- High Current Readings/Alarms 73
- PN 50316_0514 70 74
- Low Current Readings/Alarms 75
- PN 50316_0514 72 76
- High Ground Current Alarm 77
- PN 50316_0514 74 78
- Appendix B Temperature and 79
- Current Limits 79
- PN 50316_0514 76 80
- Appendix C 81
- Advanced Features of the 81
- TCM18 Ambient Control 81
- PN 50316_0514 78 82
- 79 PN 50316_0514 83
- Appendix D Typical TCM18 84
- Control Applications 84
- 81 PN 50316_0514 85
- 83 PN 50316_0514 87
- 85 PN 50316_0514 89
- PIPE TEMPERATURE 90
- DEGREES CELSIUS 90
- 87 PN 50316_0514 91
- 89 PN 50316_0514 93
- Appendix E Utilities 94
- Appendix F Markings for 95
- Explosive Atmospheres) 95
- Thermon Manufacturing Company 96
- 100 Thermon Drive 96
- San Marcos Texas 96
- Thermon PN 50316_0514 96
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